Cutting Laundry Costs without Compromise


With energy bills at historic highs, the daily running costs of a laundry have risen alarmingly over the last 12-18 months. While the recession has prompted the oil price to fall from the scary heights of 2008, this has not been reflected in gas and electricity prices. Longer term the outlook is bleak, with dwindling energy resources and escalating global energy consumption. Care home laundry in particular tends to be energy-hungry with the need to wash in high temperatures to ensure thorough decontamination. With no scope for skimping on hygiene standards, controlling energy costs can be a challenge.
Investing in new laundry equipment could be the answer. Like modern cars, some of the latest equipment is far more energy efficient than older models, offering superior performance and reduced running costs. High-speed washer-extractors save both time and money, making the laundry more productive and reducing overall energy consumption. High-speed extraction removes moisture quickly by applying a higher “G” force than older style rigid machines. The latest high-speed machines can process more washing per hour and clothes washed in them will typically dry in 25 to 30 minutes because of lower water retention. As well as being more productive, high speed washers use less energy than conventional washers and further reduce total energy consumption by reducing drying times.
“Ozone washing systems have become popular in healthcare applications in the UK in recent years because they provide verified disinfection, “ says Richard Neale, director of the Laundry Technology Centre (LTC). “Today with energy prices so high, every laundry should be looking at the energy and money savings that can be achieved using ozone washing systems.”
Ozone is one of the most powerful disinfectants known to man and proven effective against bacteria including superbugs like MRSA and the resilient spores of C-diff. Ozone systems work effectively with cold water, which significantly reduces electrical consumption per machine. Shorter wash cycles mean less water is used, speeding up drying times and increasing the life of the linen. The finished laundry is also brighter and fluffier.
An ozone washing system can offer savings of between 30-50% in electricity consumption, 40-60% in hot water and 10-30% in detergent. An ozone-equipped laundry can also provide indirect savings of 25-35% in gas consumption; upwards from 25% in labour costs and 20-30% by prolonging the life of linens.

Drying is an equally important part of the laundry operation and an energy-hungry one. The latest tumble dryers are designed to deliver energy efficiency, high productivity, quick drying and low maintenance. For most care homes, dryers heated by gas rather than electricity will offer the best drying and energy efficiency performance.
Even a small ironer is likely to increase the operational efficiency of a care home laundry by dramatically reducing the time required for laborious hand-ironing tasks – especially for bedding. An ironer can quickly pay for itself by increasing throughput and reducing labour hours.
When buying new laundry equipment, it can be a false economy to buy cheaper washers and dryers. In heavy use, they often turn out to be less reliable and they may also be less energy efficient. If future expansion of the care home is anticipated, it will also make sense to plan excess capacity into your laundry to cope with increased volumes. However, as care home laundries typically need to run every day, it may pay to buy two smaller capacity machines rather than one higher capacity machine. If one breaks down you still have at least one machine until the breakdown is repaired. This choice can also give you greater flexibility to run different washes at the same time in separate machines.
Once the proper equipment is selected, it should be positioned for maximum efficiency and convenience: pay close attention to entrances, drains, exhaust areas, ventilation and machinery access. Some manufacturers offer a laundry design service that you can use to optimise laundry operation within the constraints of the space and facilities available. A good rule of thumb is to allow at least 50 centimetres between washers. Dryers can be placed side by side. Placing equipment in a manner that takes maintenance needs into account is also important.
It also pays to consider planned maintenance programmes and repair services when procuring new equipment as reliable operation is essential for most care home laundries. Some manufacturers offer finance packages that can include service and maintenance, so it is worth checking before you buy what deals are on offer.

Peter Marsh, Managing Director of Girbau UK Laundry Equipment


For further information contact
0844 391 0395, e-mail: sales@girbau.co.uk or visit www.girbau.co.uk

2010-08-27 15:02:05

     
   
   
 
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